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Pipeline CIP cleaning machine
CIP cleaning system (Cleaning CIP), commonly known as on-site cleaning system, is abbreviated as CIP, also known as cleaning positioning or on-site cl
Product details
1、 Classification of CIP cleaning systems
1. Divided by structural form: integrated typeCIP cleaning systemSplit typeCIP cleaning system；
2. Divided by heating medium: steam heatingCIP cleaning systemElectric heatingCIP cleaning system；
3. Divided by heating method: coil heatingCIP cleaning systemPlate heatingCIP cleaning system；
4. Divided by control mode: manual controlCIP cleaning systemSemi automatic typeCIP cleaning system、 (PLC) fully automaticCIP cleaning system；
2、 CIP cleaning system structure
The cleaning tank is divided into integral and split structures according to the cleaning volume and cleaning requirements.
1. Integrated CIP structure: mainly composed of acid tank, alkali tank, clean water tank, frame, cleaning solution delivery distributor, and centrifugal pump.
2. Split CIP structure: mainly composed of acid tank, alkali tank, hot water tank, clean water tank, concentrated acid tank, concentrated alkali tank, plate heater, cleaning solution delivery distributor, and centrifugal pump.
3. Acid tank: SUS304， Capacity of 500-3000L, etc., can be customized according to customer requirements;
4. Alkali tank: SUS304， Capacity of 500-3000L, etc., can be customized according to customer requirements;
5. Water tank: SUS304， Capacity of 500-3000L, etc., can be customized according to customer requirements;
6. Concentrated acid tank (only included in fully automatic CIP): SUS316L， Volumes ranging from 50L to 500L can be customized according to customer requirements;
7. Concentrated alkali tank (only included in fully automatic CIP) SUS316L, with a capacity of 50L-500L, etc., can be customized according to customer requirements;
3、 Purpose of CIP cleaning system
CIP cleaning systemWidely used in modern large-scale fluid pharmaceutical factories, dairy factories, breweries, pharmaceutical factories, canning factories, seasoning factories, and general food factories for on-site cleaning of pipelines, tank containers, and equipment with high hygiene requirements and production environment requirements for processing technology.
4、 Characteristics of CIP cleaning system
1. The system can be divided into one to four routes according to production needs, especially two or more routes. It can not only clean the same or more areas in different zones at the same time, but also clean them while producing, greatly reducing the CIP cleaning time during production;
2CIP cleaning systemThe economic operating cost is low, the structure is compact, the footprint is small, the installation and maintenance are convenient, and it can effectively clean the production equipment of cylinder, tank, container and pipeline. The entire cleaning process runs in a closed production equipment, cylinder, container and pipeline, greatly reducing the opportunity for secondary pollution.
3. Save operation time, save labor, and ensure operational safety; Save energy such as water and steam, and reduce the amount of detergent used; Production equipment can achieve large-scale and high automation level;
4. Especially the fully automatic CIP, which can automatically detect the cleaning solution Add liquid Emissions Display and adjustment ensure reliable operation, high degree of automation, simple operation, and excellent cleaning effect, making it more suitable for modern large-scale fluid drugs Hygiene requirements and production environment requirements for food processing technology.
5. Using a human-machine interface (touch screen) and image display, making it easier for the operator to control and monitor, automatically switching between various process parameters, and automatically adjusting cleaning time PH、 Temperature and other parameters.
6. Develop and modify programs on-site to meet specific customer requirements and implement special controls.
7. All operations can be recorded for GMP certification.
8. The CIP cleaning system is available in single tank, double tank, and multiple tank options for users to choose from, including mobile and fixed types.
5、 CIP cleaning system cleaning program
Taking the beverage industry as an example, its cleaning procedures are as follows:
Wash for 3-5 minutes with hot water at room temperature or above 60 ℃; Alkaline washing for 10-20 minutes, 1% -2% solution, 60 ℃ -80 ℃; Wash for 5-10 minutes in the middle with clean water below 60 ℃; Then wash for 3-5 minutes with clean water.
Wash for 3-5 minutes with hot water at room temperature or above 60 ℃; Alkali wash for 5-10 minutes, 1% -2% solution, 60 ℃ -80 ℃, intermediate wash for 5-10 minutes, clear water below 60 ℃, sterilize for 10-20 minutes, hot water above 90 ℃.
The guarantee of cleaning flow rate is actually to ensure the flow rate of the cleaning solution during cleaning, thereby generating a certain mechanical effect, that is, by increasing the turbulence of the fluid to enhance the impact force and achieve a certain cleaning effect.
6、 Technical parameters of CIP cleaning system
reminder
1. The CIP cleaning system parameters in the chart are all standard configurations. If the customer has other requirements, please provide them
2CIP cleaning systemThe process parameters required for selection include material properties, output, special requirements, etc.
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